Japan Facts [Part-1]

 Hello everyone !!!

 The Concept of Kaizen :

# The methodology includes making small changes and improvements and monitoring results, then adjusting accordingly.

# The cycle of Kaizen activity can be defined as :--

Plan → Do → Check → Act.

# The 2 approaches :--

a) Flow Kaizen :--

It is oriented towards flow of materials and information, and is often identified with reorganization of an entire production area.

b) Process Kaizen :--

It means improvement of individual workstands. It is used to focus workers on continuous small improvements. Operators mostly look for small ideas which can be implemented on the same day.


The 5-S Methodology : (Concept)

1. Sort (Siri)

  • Eliminate obstacles
  • Reduce chances of being disturbed with unnecessary items
  • Prevent accumulation of unnecessary items.

2. Set in order (Seiton)

  • Arrange for easy selection
  • Ensure FIFO basis
  • Easy mechanism to find and pick-up
  • Workflow should be smooth and easy
  • These works should be done on regular basis.

3. Shine (Seiso)

  • Keep workplace clean, safe and easy to work.
  • Prevent equipment and machinery deterioration.

4. Standardize (Seiketsu)

  • Standardize best practices in work area.
  • Maintain high standards at all times.

5. Sustain (Shitsuke)

  • Regular audits performed
  • Training and discipline
  • Training should be goal-oriented. Its feedback is also necessary.
  • Self-discipline
  • Maintain proper order
  • Follow process, but also open to improvement. 

Monodukiri no-kokoro : (Concept)

The spirit of keeping things clean, ordered and perfect.

Ichigyo Zammai : (Concept)

Practice of full concentration on one single activity. Similar to the concept of "Mindfulness".

Ikigai : (Concept)

It refers to something that gives a person a sense of purpose, a reason for living. It is often compared to similar concepts such as mission, dream, vision and meaning of life.


Thanks for reading !!!

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